Best da sander for auto body work with buying guide in 2022

Last Updated on December 27, 2021

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As an enthusiast, nothing will make you more delighted if you own the right tool in your automotive workshop. From removing paints to the varnish of the auto body surfaces, da sanders are the best tool that can help you most. But, the task of getting yourself the best da sander for auto body work is quite intricate and remarkably confusing these days.

Dual-action(DA) sander produces a random scratch and swirl-free finish and makes you prepare for painting or varnishing for your auto-body work. One of the most common problems when choosing sander is, there are many tools and brands available in the market, which makes this process harder.

Well, we are here to help. So, we have sorted out the best tools available in the market that will be portable, lightweight, durable, and most comfy for you.

10 Best da Sander For Auto Body Work-Comparison Table

preview nameFeaturesprice
  • Power Source : Air Powered
  • Max Speed : 6800
  • Pad diameter : 6 inch
  • Weight : 6.7 lbs
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  • Power Source : Air Powered
  • Power: 0.25 HP
  • Pad diameter : 8 inch
  • Weight : 4.7 lbs
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  • Power Source : Air Powered
  • Max Speed : 12000
  • Pad diameter : 5 inch
  • Weight : 2.69 lbs
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  • Power Source : Air Powered
  • Max Speed (mph): 12000 RPM
  • Pad diameter : 5 inch
  • Weight : 2.20 lbs
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  • Power Source : Air Powered
  • Max Speed (mph): 10000 RPM
  • Pad diameter : 6 inch
  • Weight : 2.84 lbs
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  • Power Source : Air Powered
  • Max Speed (mph): 12000 RPM
  • Pad diameter : 5 and 6 inch
  • Weight : 2.87 lbs
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  • Power Source : Air Powered
  • Max Speed (mph): 12000 RPM
  • Pad diameter : 6 inch
  • Weight : 4.00 lbs
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  • Power Source : Corded-electric
  • Max Speed (mph): 10000 plus (OPM)
  • Pad diameter : 6 inch
  • Weight : 4.00 lbs
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  • Power Source : Air Powered
  • Max Speed (mph): 12000 plus RPM
  • Pad diameter : 6 inch
  • Weight : 3.17 lbs
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  • Power Source : Air Powered
  • Max Speed (mph): 10000 plus RPM
  • Pad diameter : 5 inch
  • Weight : 3.00 lbs
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1.PORTER-CABLE Variable Speed Polisher(7424XP)

  • Power Source: Corded-electric
  • RPM:  2,500-6,800 OPM
  • Voltage: 120 Volts
  • Amperage: 4.5 amp
  • Item Dimensions: 14 x 6.5 x 6inches
  • Pad Diameter: 6″
  • Weight : 6.75lbs.

The right tool can save you money in the long run. If you are looking for an auto body sanding tool that will do most of your auto bodywork, then we strongly recommend you the PORTER-CABLE(7424XP). The PORTER-CABLE(7424XP) is one of the best-rated sanders for automotive projects we have found. PORTER-CABLE is one of the most renowned brands in the tools section.

This sander is ideal for auto body works besides metal refinishing. Polishing and waxing projects will be way more fun with the PORTER-CABLE(7424XP) Variable Speed Sander.

This variable speed electric da sander offers a 4.5-ampere motor that can rotate from 2,500 to at most 6,800 orbits per minute. Certainly, the power is good enough for giving a swirl-free finish in any auto body work. The sander also comes with a pretty light-weight design and weighs only about five and a half pounds. This feature makes it much more compact in the market. It has a new feature for gripping. This feature allows you to change the handle left or right with matching your applications with more comfort. A variable speed system provides consistency in your work.

Furthermore, the ball and roller bearing construction makes this sander more durable, which makes this one of the best industrial sanding machines. This sander accepts 5/16 – 24 spindle thread accessories for better service.

However, you will not feel any inferiority with this sander as it has enormous features. You don’t have to make the hardest decision to start an auto detailing job if you have chosen this PORTER-CABLE Variable Speed Polisher the best dual action sander. Assuredly, this will be the best da sander for auto body work for your automotive projects. The PORTER-CABLE(7424XP) Variable Speed Sander will be worthy of your money.

ProsCons

  • Best Durable sander.
  • Adjustable handles for a comfy grip.
  • A variable speed feature is available.
  • Backed by a 1-year warranty.

  • Everything good comes with a price.
  • No other flaws.
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2. Ingersoll Rand 328B Heavy Duty Air Geared Orbital Sander over all best

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  • Power Source: Air Powered
  • Power: 0.25 HP
  • Free speed RPM: 825 RPM     
  • Orbit Diameter: 5/32″
  • Pad Diameter: 8″
  • Weight: 4.7 LBS

Heavy-duty dual action orbital sander is a vastly used tool for many purposes. Especially when it comes to auto body work, then the only drastic competitor you will find is the Ingersoll Rand 328B Dual action sander. From removing any heavy material to leave a neat smooth finish on surfaces, this machine will always be on your side.

An impressive 0.25 Horse Powered motor can rotate the Pad up to 825 free speed RPM. However, this power stands good enough for most of the auto bodywork, like striping materials off the surfaces and filtering body parts or even giving a flawless finish. The most outstanding feature of this da sander is its comfortability. You will be allowed to work at a minimum level of vibration for sure. They have done a great job on this part.

In addition, the durability and the light-weight feature makes this sander more attractive to its users. As this sender has a magnificent performance, you are allowed to do a variety of projects without taking any break. The dual-action pad motion is also the best in its class. A variable speed system is included for letting you have the best output. Reliability is the key feature of this dual-action sander. The longevity of this sander will certainly amuse you.

Overall the Ingersoll Rand 328B da sander is an excellent choice for working on auto body projects. This sander enables your job as effortlessly and comfortable as possible. You will not regret purchasing this dual-action sander.

ProsCons

  • Pretty light-weight sander.
  • More Comfortable.
  • No flaws in performance.
  • 1-year warranty.

  • Focused on less power..
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3.Professional Air Random Orbital Palm Sander (Dual Action) best budget

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  • Power Source: Air Powered
  • Free speed RPM: 12000 RPM
  • Air Pressure: 90 PSI    
  • Air Inlet: 1/4″
  • Air Consumption: 10.5 CFM
  • Item Dimensions: 8 x 6.12 x 5 inches
  • Pad Diameter: 5″
  • Weight: 2.69 lbs.

If you are looking for an excellent and pneumatic dual action random orbital sander for your auto body works, this heavy-duty tool can be the best option for you. Extremely affordable yet worthy tools are considerably scarce these days. This Professional Air Random Orbital Palm Sander can relieve you from those situations, certainly.

They made this tool with stainless steel to make this lighter and compact. Although this model can produce 12000 revolutions per minute, this sander consumes only a little of 10.5 CFM air at the pressure of 90 PSI. Air inlet hose is pretty small with only ¼ inch. So you won’t have to use a big air compressor. A minute will do the great work. The ergonomic design provides the best support for the hand and wrist. The Air motor reassemble system is pretty accurate, so now you will be allowed to explore the most tiresome vertical and overhead sanding applications easily. A built-in regulator is installed for controlling the speed matching the applications. Additionally, It has a separate heat resistant steel for assuring durability. If you use the lubricant oil fine, there will be no problem with its longevity. This tool is suitable for any metal components and serves the best in the polishing process of residual after welding slag, weld, and rust.

If you are looking for a high precision still inexpensive random orbital dual action sander, then look no further. Here is one of the best car auto bodywork tools you will find in the competitive market. In conclusion, The manufacturer truly emphasized engineering this sander for ensuring the auto bodywork as trouble-free as possible.

ProsCons

  • Pretty light-weight sander.
  • More Comfortable.
  • No flaws in performance.
  • 1-year warranty.

  • Focused on less power..
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 4.3M Random Orbital Sander – (DA)

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  • Power Source: Air Powered
  • Horsepower: 0.28 Horsepower
  • Free speed RPM: 12000 RPM
  • Air Pressure: 90 PSI    
  • Air Consumption: 17 SCFM
  • Item Dimensions: 9.62 x 6.88 x 4.16 inches
  • Pad Diameter: 5″
  • Weight : 2.20 lbs.

3M Random Orbital Sander is known as the most reliable multifunctional orbital sander. This machine has powerful industrial-grade equipment that can rotate the abrasive disc and disc pad in two simultaneous ways, assuring the best sanding work for wood, metal, fiberglass, and composite material surfaces. Certainly, this heavy-duty dual-action sander can do the a to z job for your auto body works.

With a powerful upgraded and precision-balanced 0.28 horse powered motor, this machine is a complete beast. This motor can deliver the highest 12000 revolutions per minute at 90 pounds per square inch. With this amount of power, you can get a fine swirl-free and flawless surface in the metal body. It consumes 481 liters of air per minute with an air compressor. This orbital dual action sander is newly designed ergonomically so that the grips show the best support for maximizing the output. The 3M Stikit Disc Pad is involved in assuring less vibration and noise to make the work less tedious. This model is the non vacuumed version and airpower for the most precise result. Besides, it is remarkably lightweight and compact in size. As the sander is entirely pneumatic, uninterrupted operation is one of the best things you will experience. If you are in search of a multifunctional yet dual-action random orbital sander, we can not find a better option than this.

The 3M endeavored their best for 3M Random Orbital Sander to make this sander more reliable and durable. The only lacking you will face is the dust extraction system. Overall this sander is for professionals, still can be operated by enthusiasts. So, when you look at the price, you won’t be disappointed, even though the price is a little high.

ProsCons

  • Reliable in its class.
  • Durability is the key feature of this model.
  • Best in performance.
  • Best built-in quality.

  • Have a little lacking in the dust extraction system.
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5. FIXKIT 6″ Air Random Orbital Sander

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  • Power Source: Air Powered
  • Free speed RPM: 10000 RPM
  • Air Pressure: 90 PSI    
  • Air Consumption: 350L / MIN
  • Item Dimensions: 5 x 3.1 x 2.5 inches
  • Pad Diameter: 6″
  • Weight: 2.84 LBS

FIXKIT 6″ Air Random Dual Action Orbital Sander may be the most compact model in its class. Here is a pretty compact dual-action sander for cars and other automobiles enthusiasts. DA sander is ideal for both wood and metallic surfaces. All professional features for doing most of the auto body works are included with this sander.

This handy orbital sander has a maximum free speed of 10000 Revolutions Per Minute. With this enormous power, this machine can easily stripe off the paint from any aluminum surfaces. The rust is removed more easily with its 90 PSI of pressure. This sander can roughly use 350 liters of air per minute, which can easily be obtained in any low-pressure air compressor. The powerful motor allows sand, especially car body, metal products. You will get the power and comfort in one tool. A variable speed system is available for matching different job applications. The ergonomic design ensures the longevity of this tool. You will not feel much wobbling during the project. Besides, the noise level is pretty low (only 100db). The dust extraction system seems fine with the dust bag. Moreover, this machine is easily maneuverable for its compactness.

Any beginner and DIYer can initiate their first project with this tool as it comes at a surprisingly economical price. This tool is designed to make sure the auto body works as easy as possible. This impeccable and lightweight dual-action sander may be the best buddy for your job site. The affordable price tag makes FIXKIT 6″ Air Random Orbital Sander (Dual Action) best in the market.

ProsCons

  • Affordable for everyone.
  • Great value for the quality.
  • This model requires a low powered air compressor.
  • It is also a heavy-duty sander

  • They should have paid more attention to dust extraction systems.
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6. Valianto 6″ Professional Air Random Orbital Palm Sander

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  • Power Source: Air Powered
  • Free speed RPM: 12000 RPM
  • Air Pressure: 90 PSI  
  • Item Dimensions: 4.8 x 4.8 x 3.78 inches
  • Pad Diameter: 5” and 6″
  • Weight: 2.87 LBS

When your favorite automobile needs to get a smooth finish for painting or even varnishing, then there are possibly no other tools to help but a DA (Dual Action) sander. Here we have found another masterpiece of DA sander that might help you in those situations. The Valianto 6″ Professional Air Random Orbital Palm Sander comes up with the best lineup in its class.You will not find any failings in its durability and convenience.

The Valianto 6″ Professional DA sander has a tremendously powerful motor that can produce up to 12000 Revolutions per Minute. This air-powered motor can consume 4 CFM air for performing well. And this sander uses only 4 CFM air so that you can work with a comparatively low powered air compressor. The variable speed system is driven by a built-in regulator to make the job more quick and precise. When it comes to controlling this sander, the ergonomic design helps you to work with one hand. No matter how many times you struggle, you will not feel tedious engaging with this sander. This dual-action sander has a Double Rotation Polishing feature that enables you to sand even smooth and flawless. The lightweight structure barely makes noise and vibration. This feature allows you to do your chores implacably. The pad changing system is improved to make the process faster. This sander has the aspect of multifunctionality.

Overall, you are allowed to do various kinds of jobs besides the auto body, like furniture, wood, metal products et cetera.Valiant 6″ Professional Air Random Orbital Palm Sander is the ideal for auto body works. This sander can also meet your budget. If you are looking for a convenient and compactness in a single package, you may go for it.

ProsCons

  • Budget-friendly for everyone.
  • Ergonomic design ensures durability.
  • No flaws in performance.
  • Comfortable for rough-using.

  • A little inadequacy in materials quality.
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7.Ingersoll Rand 311A 6-Inch Heavy-Duty Air Dual-Action Quiet Sander

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  • Power Source: Air-powered
  • Horsepower: 0.25
  • RPM:  12000 RPM
  • Air consumption: 17 CFM.
  • Air Inlet: 1/4 In
  • Item Dimensions: 4.3 x 10.5 x 6.4 inches
  • Pad Diameter: 6″
  • Weight: 4 lbs.

Another top-rated dual-action sander from the Ingersoll Rand brand. This brand is well known for its quality of industrial tools. The Ingersoll Rand 311A 6-Inch Heavy-Duty Air Dual-Action Quiet Sander can be the best tool while working on the auto body or pre car repainting jobs. This long-lasting DA sander can smooth most of the metal surfaces.

Ingersoll Rand 311A comes with only a .25 horsepower motor causing you the least power consumption. But if you want to enjoy this tool fully, you have to install a pretty big size of air compressor. We will suggest you have a compressor that runs at least 5 to 6 CFM so that you can get your job done without facing problems. With the 12000 maximum rpm and built-in regulator for speed adjusting, you are allowed to do the automotive work easily. You will not find this kind of balance, precession, and quiet dual-action sander from any other brands. This machine can run all day long without lagging. Low vibration and enormous power make this sander perfect in the budget. Reliability and strength are the key components of this tool. Above all, with the ball bearing construction, this sander is unbeatable comparing other tools available in the market.

If you are looking for best da sander for auto body work that fits in your budget and has all the features of a good sander, then you should not wait anymore. Even though it is not the best, yet it consists of some great specialties for your works getting done smoothly. So if you have a limited budget, you can up for it.

ProsCons

  • Balanced ball bearing construction.
  • Adjustable speed control system.
  • Low vibration and Quiet.
  • 1-year limited warranty.

  • Built with plastic materials.
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8.  Hutchins 4500 6-Inch DA Super Sander

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  • Power Source: Corded-electric
  • RPM:  10000+ OPM
  • Air consumption: 9.8 cfm
  • Air pressure: 90 psi
  • Item Dimensions: 24 x 12 x 12 inches
  • Pad Diameter: 6″
  • Weight : 4 lbs.

Here we have found another fantastic model from the brand Hutchins. This dual-action super sander is featuring the best accuracy in its class. Hutchins 4500 6-Inch DA(Dual Action) Super Sander is obliged to provide the best professional-grade sanding operation for your car or other auto bodywork.

This model becomes the best electric da sander for auto body work as it can generate 10000 plus orbits per minute to make sure that you will not face any bogging down issue even with the most stubborn work. Firstly, the most important thing is that the manufacturer developed this sander to serve the best ultra-fine, best finishing, and a great aggressive paint stripping preparation. The custom handle system allows you to sand in any possible angle to provide you with great comfort. Flex cover grants high comfort and prevents you from stiff fingers to make your task easier. This sander is much quieter and has less vibration than available in the industry. Besides, this sander has a unique efficiency system making it unbeatable in the market. This electric dual action sander has a great feature of generating more power on less air with the positive-action drive that is supported by 4-special bearings. The positive air-control valve is newly designed.

Moreover, the car painting job or any metal task with this sander will satisfy you more than your expectation. Sanding operation with this sander is so smooth that you will find the most tedious work enjoyable. As the model shows lots of features, this model is a little bit pricey. But I can guarantee you, spending extra money on this model will not frustrate you.

ProsCons

  • Durable in the long run.
  • Comfortable handling provides the best grip.
  • Consume less power.
  • Repair warranty for up to 1 year.

  • A little bit pricey.
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9.ZHONG AN Palm da Sander 

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  • Power Source: Air-powered
  • RPM:  12000 RPM
  • Air pressure: 90PSI
  • Air consumption: 8 CFM.
  • Air Inlet: 1/4 inch
  • Item Dimensions: 8.03 x 6.3 x 4.72 inches
  • Pad Diameter: 6″
  • Weight: 3.17 lbs.

You can not believe the ZHONG AN Palm da Sander’s quality for this price. You will get a professional sander with adequate efficiency, which may be an excellent choice for this price tag. Plus, they have emphasized engineering this sander in a way that you will not feel this sander is cheap.

You must have to consider this tool equally with most of the machines available in the market. This sander is capable of generating up to 12000 orbits per minute. High quality and flawless finish let you get satisfaction. As it is a multi-purpose use device, you can refinish metal, fibers, or even woodworking. The hook and loop feature looks distinct as well as the ball bearing construction increases its longevity. Adjustable Built-in stainless-steel regulator valve assures the smooth airflow to control the speed matching your applications.

This multifunctional sander will not disappoint you with the metal products, waxing, polishing, and much more. If you are looking for an overall immeasurable pneumatic dual action(DA) sander, the ZHONG AN Palm da Sander will not be a wrong choice.

ProsCons

  • Adjustable speed controlling system.
  • Ball-bearing construction ensures longevity.
  • A Lightweight tool.
  • Affordable in price.

  • Poor vacuum system.
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10. TCP Global Professional Heavy Duty 5″ Dual-Action(DA) Palm Sander

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  • Power Source: Air powered
  • RPM:  10000 RPM
  • Air consumption: 4.5 CFM.
  • Air pressure: 90 psi.
  • Item Dimensions: 11.5 x 6.1 x 4.2 inches
  • Pad Diameter: 5″
  • Weight : 3 lbs.

This budget-buy sander is ideal for auto bodywork and car detailing. Further works fine on any metal surfaces, fiver glasses, and even on wood. You can count on this brand for keeping credibility to give users the best outcome with the automotive tools. This excellent TCP Global Professional Heavy Duty 5″ Dual-Action sander is the tool you want to add to your workshop.

Here is a professional high performing dual-action random, pneumatic air palm sander. Firstly, this sander arrives with two different modules of 5″ backing plate pads, one is for pre-stuck adhesive sanding disk, and the other one for hook and loop sanding discs. With these two styles, this sander can sand all car repainting, the auto body works and metal refinishing pretty smoothly. Compactness is one of the most highlighted features of this DA sander. In addition, handle grips with rubber make this sander less user fatigue and good enough for controlling overhead. The ergonomic design with heavy-duty ball bearing construction makes this the best finishing sander and more compatible in the market. This sander is great for the automotive body for sanding preparation before car refinishing, staining, and painting.

This compact palm da sander can be the ideal option for enthusiasts as well as professionals. The budget-fitted price with great comfort can attract you more for purchasing this. With this limited price tag, TCP Global Professional Heavy Duty 5 inch Dual-Action sander is the best choice to pick.

ProsCons

  • Ergonomic design enables excellent comfort.
  • It is also a lightweight model.
  • It will do the best help in assistance.
  • A Budget-friendly dual-action sander.

  • A little noisy.
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Factors You Should Consider Before Buying DA Orbital Sander:

Power Source

Usually, sanders are operated by electricity and air compressors. Some electric sanders are corded and, some ended up without wire. Air sander or pneumatic sander is usually for professional as it has needed an air compressor to run.

Orbits

Orbit is the rotation of the pad. The higher the pads orbit moves, the more accurate the surface will be. Often the orbits are measured at RPM( Revolutions per minute) as well as OPM(orbits per minute).

Variable Speed

Another feature you should know about sander is variable speed. Some sanders have a built-in regulator to match the speed of the sander according to various applications. This feature could save you time noticeably.

Dust Collection

The dust collection system comes up with a vacuum. A large amount of sanding dust is produced while working. You need to choose a sander with a sound dust collection system to make your Jobsite neat and clean. So, you have gotten another essential factor you should check before you buy.

Vibration Dampeners

Vibration makes the sander unstable. In those circumstances, the automobile work may have been inadequate. We will prefer a low vibrating and quiet sander in the long run for the future.

Durability

Durability is the main thing you should consider for a tool. If you could buy a durable tool at even a high price, this could save you a crazy amount of money in the long run.

Warranty

warranty gives you security. Make sure the manufacturer offers a considerate warranty over the tool.

You can watch this video for more information-

Frequently Asked Question(FAQs) About DA(Dual Action), Sander:

What is an Orbital Sander?

An orbital sander is a powerful tool that provides a more elegant finish on wooden or metal surfaces. Orbital sander comes in three different types: Electric powered, Air-powered, and Orbital Floor Sanders. Each of them has a distinct area of work. A random orbit sander has disks of various grit sizes so that they can work on particular purposes. This orbital sander is the best tool for smooth sanding.

What is a Random Orbital Sander?

The random orbital sander is pretty similar to the orbital sander. The main difference is in the rotating direction of the disc. In a random orbital sander, the disc can rotate in both forward and backward directions. This function is also called DA (Dual Action). This characteristic executes the sanding job easier and quicker. The random orbital sanders can sand, grind the metal surfaces of the auto body smoothly.

What sander is best for the auto body?

The Dual Action( DA) sander is the best for auto body works. If you are in trouble, picking the best da sander for auto body work, you can count on our “Top Pick.” 

Can you use an orbital sander on a car?

Obviously yes. You can use an orbital sander for polishing and finishing or even preparing before and after painting.

Conclusion

In this article, we have shared most of the essential knowledge about a dual-action sander. Now this will be more relaxed to choose an excellent dual-action sander for your auto body works.


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